BorgWarner Secures Four New Electric Motor Projects

Automotive technology global leader BorgWarner has been awarded four new e-motor business projects from three leading Chinese original equipment manufacturers (OEMs), marking the company further increased presence in new energy vehicle (NEV) market. Its new deals call for supply of high-voltage hairpin (HVH) electric motors on a diverse array of hybrid and electric vehicles applications, an illustration of ongoing leadership in evolving mobility solutions toward the sustainable cause.

Under these agreements, BorgWarner will provide 400V HVH motors to a top Chinese NEV producer for their 200kW hybrid rear-drive platform, with production to start in August 2025. The company will also supply electric motors to a top local OEM's 150kW pure electric vehicle platform, slated for mass production in March 2026. BorgWarner also has contracts for delivering motors for the next-generation cars of another top Chinese automaker, for both the range-extended and plug-in hybrid variants. These projects will begin production in August and October 2025, respectively.

President and General Manager of BorgWarner PowerDrive Systems, Dr. Stefan Demmerle, underscored the importance of these new business victories by saying, "We are excited to continue our success in China with multiple new electric motor business wins for a range of hybrid and electric applications. We are committed to continuously advancing our technology and refining our manufacturing processes to provide high-quality products and services to address the changing needs of new energy vehicle customers."

As a response to increasing demand for electrification in the Chinese automotive sector, BorgWarner has unveiled a state-of-the-art eMotor technology called the Ultra-Short High-Voltage Hairpin (S-HVH). The technology aims to increase power density, increase efficiency, and maximize cost-effectiveness in electric vehicle powertrains. Through the optimized manufacturing process, the S-HVH technology minimizes the end-turn length of the windings of the motor by as much as over 5mm from conventional HVH winding solutions. This reduced axial volume means a more compact motor as well as reduced usage of copper, resulting in efficiency and cost reduction.

One of the primary benefits of the S-HVH technology is its compatibility with 400V and 800V vehicle platforms, which allows it to be applied to numerous NEV applications. In addition, the technology is engineered to be easily integrated into current production lines, and manufacturers can enhance their facilities without major changes. This flexibility is especially useful for automakers seeking to improve electric powertrain capability while keeping costs in check.

China's NEV market has been growing fast, fueled by government incentives encouraging the adoption of NEVs, advances in battery technology, and rising consumer demand for green transportation. In response, vehicle manufacturers are continually looking for new ways to enhance the performance, efficiency, and affordability of their electric and hybrid vehicle portfolios. BorgWarner's new motor initiatives fit into this market trend, enabling OEMs to create next-generation vehicles that satisfy changing regulatory and market requirements.

With its strong knowledge base in electric drive systems, BorgWarner has emerged as a lead supplier for world automakers to shift towards electrification. Through continuous investment in research and development, the company has established itself as a technology leader in electric motor, well positioned to supply high-performance solutions customized to NEV makers' specific requirements.

The four newly gained projects in China represent yet another milestone for BorgWarner's globalization strategy, strengthening its promise of delivering innovations to the NEV market. While it further expands partnerships with prominent automakers, the company stays committed to the further advancement of its electric drive technologies toward accelerating the automotive industry's development into a sustainable future.